
Custom compostable mailers
Our most established ecommerce format. Custom printed and made to order for shipping and fulfilment.
Explore Custom Mailers →
Custom printed · Made to order · B2B
Zero Pack works with businesses to develop custom compostable packaging that combines brand presentation, practical performance and a credible move away from conventional plastic.
From our established custom compostable mailers to retail bags, protective packaging, garment packaging and bespoke formats, we help turn packaging requirements into made-to-order solutions.
Still researching? Read the Packaging Guide.

OneRoad
Advanced telematics solutions to enhance safety, compliance, and efficiency for heavy vehicles.
750,000+
Custom bags produced
Made to order
Custom formats, sizing and print
Built for growing brands
Custom production from 2,000 units*
Specification & certification support
Clear guidance for the packaging being produced
What can we make?
Some customers come to Zero Pack knowing exactly what they need. Others come with a product, an existing plastic pack or a packaging problem they want to solve.
Either way, we start with the application and work from there.

Our most established ecommerce format. Custom printed and made to order for shipping and fulfilment.
Explore Custom Mailers →
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Custom branded carry bags for retail, events, activations, customer orders and other branded applications.
Explore Shopping & Carry Bags →.0wnlfl5m6.hjh.png&w=1920&q=75)
Custom packaging for apparel, product protection, presentation and fulfilment where flexible formats make sense.
Explore Garment & Flexible Packaging →
Custom compostable packaging developed around the product, intended use and food-packaging requirements of the project.
Explore Food Packaging →.15sz.z8wdvcjt.png&w=1920&q=75)
Padded, cushioning and bubble-wrap-style compostable formats for products that need more protection than a standard flexible bag can provide.
Explore Protective Packaging →.156jt4czdlmf3.png&w=1920&q=75)
Including layflat tubing and other flexible packaging developed around the required dimensions, sealing method and application.
Explore Flexible Packaging →.141meoqce1m.y.png&w=1920&q=75)
For projects that need more structure, a different form factor or a packaging solution outside the standard formats shown above.
Discuss a Bespoke Project →Don’t see exactly what you need?
If you are currently using conventional plastic packaging, developing something new or trying to improve an existing format, tell us what the packaging needs to do.
We will work with you to understand the product, application, volumes, presentation and performance requirements, then explore whether a suitable compostable solution can be developed.
You do not need to know the material, construction or finished specification before you contact us.
Why Zero Pack?
We help businesses develop custom compostable packaging that works for their product, brand and application.
Your packaging is created to suit your brand, product and requirements — from the format and size through to print and finish.
We help turn your brand assets into production-ready packaging and make sure the final result feels considered, consistent and on-brand.
We help you work through the right format, material and specification for your product, so you can move forward with confidence.
Where compostability certification applies, we can provide the relevant evidence and help keep product and customer-facing claims tied to the packaging being supplied.
With more than 750,000 custom bags produced, Zero Pack brings practical production experience to both established formats and new packaging projects.
Share the product, existing packaging or idea you are working with, along with approximate quantities, dimensions, artwork and delivery requirements. You do not need a finished brief to start.
We work through the format, material, specification, branding and practical production requirements, then prepare the relevant quote.
You review the artwork and agreed production specification before manufacturing begins.
Your packaging is made to order, with production and delivery timing confirmed as part of the quote and approval process.
Custom packaging in the real world
The best way to understand custom packaging is to see it.




Real packaging. Real specifications. Different products, brands and applications.
Still working out your options?
If you are comparing materials, formats or suppliers, the Zero Pack Packaging Guide will help you understand the decisions that matter before production.
It covers packaging formats, custom production, product fit, compostability claims, certification and the information worth preparing before you request a quote.
FAQ
Zero Pack works across a broad range of custom compostable packaging applications. These can include custom mailers, shopping and carry bags, garment packaging, food-packaging formats, protective and padded packaging, flexible packaging, layflat tubing, campaign packaging and bespoke formats developed for a particular product or application. The best starting point is usually to tell us what you need the packaging to do rather than choosing from a fixed catalogue.
Absolutely. If you’re currently using conventional plastic packaging, show us what you use now or tell us what the packaging needs to do. We’ll work with you to understand the product, application and performance requirements, then explore the best compostable solution for your business. If it’s easier to talk it through, book a 30-minute packaging consultation and we can work through the opportunity together.
Book a Packaging Consultation →You can start with as much or as little as you have. Tell us what you’re packaging, show us what you use now, send us a photo or sample, or simply share the idea you’re working on. Rough dimensions, quantities and artwork are helpful if you have them, but you don’t need a finished brief before getting in touch. Even if you only have an idea, we’re here to work through it with you and help find the right solution. Prefer to talk it through? Book a 30-minute packaging consultation.
Book a Packaging Consultation →Custom production quantities depend on the packaging format, material, dimensions, print and specification. For custom mailers, around 2,000 units is a common practical starting point. Other packaging formats can have different production requirements, which we confirm during quoting.
Yes. We can help prepare or adapt artwork for production and work through print placement, sizing and other practical requirements as part of the development and approval process. You do not need finished production artwork before contacting us.
Yes. All Zero Pack compostable packaging is certified. For the UK, our home-compostable packaging is certified to both OK compost HOME and AS 5810, while our industrial-compostable packaging is certified to OK compost INDUSTRIAL. This gives UK customers the reassurance of TÜV Austria’s OK compost certification alongside the additional requirements of the Australian AS 5810 home-compostability standard. The exact certification depends on the material and type of packaging being produced, and we’ll confirm the relevant certification for your project.
Yes. All Zero Pack compostable packaging is PFAS-free and BPA-free. Additionally, our home-compostable packaging certified to AS 5810 undergoes worm-toxicity testing as part of the certification requirements, providing further assurance that it can compost without leaving harmful residues that are toxic to earthworms or compost.
Timing depends on the packaging format, specification, print requirements, production schedule, freight method and destination. We confirm the expected production and delivery timing as part of the quote rather than presenting one universal lead time.
Yes. Zero Pack supplies custom packaging to UK customers. Freight, shipping method and expected delivery timing are confirmed during quoting based on the packaging specification and destination.
Whether you already know the format or simply know what the packaging needs to achieve, start there.
Tell us about the product, the packaging you use now and what you would like to improve. We will work with you to explore the custom compostable packaging options and the most practical next step.
Get a Custom Quote